Renovation of the Kenworth W900 steering wheel button panel
Key challenges and technologies used
Recreating the two-colour Kenworth logo (white and red)
- We used precise laser engraving techniques to reproduce even the smallest details. A special two-layer colour application system was used, which, combined with the appropriate laser engraving, produced a durable and aesthetic effect.
- It was also important to calibrate the laser correctly to avoid melting the rubber surface.
Selection of paints for rubber surfaces
- The original panel was made of flexible rubber, which is difficult to process. Many commercially available paints tended to crack after drying or when the component was in operation.
- Thanks to cooperation with an expert in paint and elastomer coatings, it was possible to select a specialised paint that combines flexibility with high resistance to abrasion and UV rays.
Recreating icons and pictograms
- The entire set of pictograms was graphically reconstructed from scratch, based on the badly damaged original. The process involved vectorisation, followed by testing the scaling and fitting of shapes to the existing button fields.
- The vector files were implemented in laser engraving software, and the final print was tested several times on rubber samples before the final print was made.
Final result:
The attached photos show a huge difference – from a worn-out, illegible element, we managed to create an almost brand-new component, while maintaining full compatibility with the original. The panel regained its original appearance and was additionally protected against further degradation.
It is worth noting that no other company has decided to undertake such a difficult and multi-stage project. It is thanks to our experience, access to specialised tools and interdisciplinary cooperation between experts that it was possible to achieve this result.
Project team and interdisciplinary approach
This complex task required the cooperation of several experts:
- A classic car mechanic, who dismantled and assessed the technical condition of the panel,
- A graphic designer specialising in vectorisation, responsible for recreating logos and icons,
- An industrial paint specialist who selected the appropriate coating technology,
- A painter who applied a protective layer,
- A laser engraving expert who made the final markings on the panel.
Each stage was preceded by tests – both in terms of durability and detail reproduction. In this way, we achieved a result that not only restores the original appearance, but also significantly extends the life of the entire component.
If you own a classic vehicle and want its interior to regain its former glory, we are the only place to go.
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